3HAC029818-001 ABB 驱动装置 提供机器人各部位、各关节动作的原动力

概念:要使机器人运行起来, 需给各个关节即每个运动自由度安置传动装置。作用:提供机器人各部位、各关节动作的原动力。

驱动系统:可以是液压传动、气动传动、电动传动, 或者把它们结合起来应用的综合系统;可以是直接驱动或者是通过同步带、链条、轮系、谐波齿轮等机械传动机构进行间接驱动。

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产品描述:3HAC029818-001 ABB 驱动装置 提供机器人各部位、各关节动作的原动力

一、机器人驱动装置
概念:要使机器人运行起来, 需给各个关节即每个运动自由度安置传动装置。作用:提供机器人各部位、各关节动作的原动力。

驱动系统:可以是液压传动、气动传动、电动传动, 或者把它们结合起来应用的综合系统;可以是直接驱动或者是通过同步带、链条、轮系、谐波齿轮等机械传动机构进行间接驱动。

1、电动驱动装置

电动驱动装置的能源简单,速度变化范围大,效率高,速度和位置精度都很高。但它们多与减速装置相联,直接驱动比较困难。

电动驱动装置又可分为直流(DC)、交流(AC)伺服电机驱动和步进电机驱动。直流伺服电机电刷易磨损,且易形成火花。无刷直流电机也得到了越来越广泛的应用。步进电机驱动多为开环控制,控制简单但功率不大,多用于低精度小功率机器人系统。

电动上电运行前要作如下检查:

1)电源电压是否合适(过压很可能造成驱动模块的损坏); 对于直流输入的+/-极性一定不能接错,驱动控制器上的电机型号或电流设定值是否合适(开始时不要太大);
2)控制信号线接牢靠,工业现场最好要考虑屏蔽问题(如采用双绞线);
3)不要开始时就把需要接的线全接上,只连成最基本的系统,运行良好后,再逐步连接;
4)一定要搞清楚接地方法,还是采用浮空不接;
5)开始运行的半小时内要密切观察电机的状态,如运动是否正常,声音和温升情况,发现问题立即停机调整。
2、液压驱动

通过高精度的缸体和活塞来完成,通过缸体和活塞杆的相对运动实现直线运动。

优点:功率大,可省去减速装置直接与被驱动的杆件相连,结构紧凑,刚度好,响应快,伺服驱动具有较高的精度。

缺点:需要增设液压源,易产生液体泄漏,不适合高、低温场合,故液压驱动目前多用于特大功率的机器人系统。

选择适合的液压油。防止固体杂质混入液压系统,防止空气和水入侵液压系统。机械作业要柔和平顺机械作业应避免粗暴,否则必然产生冲击负荷,使机械故障频发,大大缩短使用寿命。要注意气蚀和溢流噪声。作业中要时刻注意液压泵和溢流阀的声音,如果液压泵出现“气蚀”噪声,经排气后不能消除,应查明原因排除故障后才能使用。保持适宜的油温。液压系统的工作温度一般控制在30~80℃之间为宜。

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DSQC663 3HAC029818-001/12

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1. Robot drive device
Concept: In order for the robot to operate, it is necessary to install a transmission device for each joint, that is, for each degree of freedom of movement. Function: Provide the driving force for all parts and joints of the robot.

Drive system: it can be hydraulic transmission, pneumatic transmission, electric transmission, or a comprehensive system that combines them; It can be directly driven or indirectly driven by mechanical transmission mechanism such as synchronous belt, chain, gear train and harmonic gear.

1, electric drive device

The energy of the electric drive device is simple, the speed varies widely, the efficiency is high, and the speed and position accuracy are high. However, they are mostly connected with the deceleration device, and direct drive is more difficult.

The electric drive device can be divided into DC (DC), AC (AC) servo motor drive and stepper motor drive. Dc servo motor brush is easy to wear, and easy to form sparks. Brushless DC motor has also been more and more widely used. Stepper motor drive is mostly open loop control, simple control but little power, mostly used in low precision and low power robot system.

Check the following before powering on:

1) Whether the power supply voltage is appropriate (overvoltage is likely to cause damage to the drive module); The +/- polarity of the DC input must not be connected incorrectly, and whether the motor model or current setting value on the drive controller is appropriate (not too large at the beginning);
2) The control signal line is firmly connected, and it is best to consider the shielding problem in the industrial site (such as the use of twisted pair);
3) Do not connect all the lines that need to be connected at the beginning, only connect into the most basic system, and then gradually connect after good operation;
4) Be sure to figure out the grounding method, or use floating air not connected;
5) Within half an hour of starting operation, the state of the motor should be closely observed, such as whether the movement is normal, sound and temperature rise, and the problem should be immediately stopped and adjusted.
2, hydraulic drive

It is accomplished by high-precision cylinder and piston, and linear movement is achieved by the relative movement of cylinder and piston rod.

Advantages: large power, can save the reducer directly connected with the driven rod, compact structure, good stiffness, fast response, servo drive with high accuracy.

Disadvantages: need to add a hydraulic source, easy to produce liquid leakage, not suitable for high and low temperature occasions, so the hydraulic drive is currently used for extra-large power robot systems.

Choose the right hydraulic oil. Prevent solid impurities from mixing into the hydraulic system and prevent air and water from invading the hydraulic system. Mechanical operation should be soft and smooth Mechanical operation should avoid rough, otherwise it will inevitably produce impact load, make the mechanical failure frequent, greatly shorten the service life. Pay attention to cavitation and overflow noise. In the operation, we should always pay attention to the sound of the hydraulic pump and the relief valve, if the hydraulic pump appears “cavitation” noise, which can not be eliminated after exhaust, the cause should be identified and the fault can be used. Maintain a suitable oil temperature. The working temperature of the hydraulic system is generally controlled between 30 and 80 ° C.

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